Manufacturing

We own the tooling, the presses and the line

Mould design, five-axis optical machining, injection moulding, assembly and photometric verification all happen under one roof.

In-line automation5 machine-side automation lines and 3 fully automatic assembly and inspection lines.

16Injection moulding presses — 13 × 200 t, 3 × 400 t. All brand new, no second-hand machines.
5Machine-side automation lines, built around the part rather than bolted on afterwards.
70%Labour reduction on automated stations.
30%Uplift in throughput after the automation programme.

Five floors, one continuous flow

Moulded parts come off the press and move straight into assembly on the floor above — no intermediate warehousing, no double handling, no crossed paperwork.

5F R&D centre
4F Engineering & laboratory
3F Assembly workshop
2F Mould & tool room
1F Injection moulding workshop

Automated assembly line with custom-built fixturing and machine vision — Lines are designed around the part, not adapted to it afterwards

Injection mould core for an oval trailer lamp, cut and polished in the in-house tool room — Oval lamp mould cores, designed and polished in our own tool room

In-house tooling & optics

Change a lens pattern without waiting on a supplier

Mould design, five-axis high-speed machining, mirror-finish polishing and tryout are in our own tool room. New-product timing sits on our schedule — and so does every optical revision after launch.

Five axis high speed CNC machine cutting an optical mould insert — Five-axis high-speed CNC optical machining

Mirror polished steel mould insert for a reflector optic — Mirror-grade optical working surface, RA 0.05 µm

Mould design review on screen showing core layout, runners and cooling — Structure, runner and cooling settled on the drawing first

Close up of a red reflex reflector array lit from behind — Reflex optics, moulded in house

Array of injection moulded automotive inner lenses — Inner lenses & thick-wall light guides

Curved light guide bars glowing in a dark housing — High-mount stop lamp light guides

Injection moulding workshop with rows of machines and operators — Two moulding floors, 16 presses, one standardised machine fleet

Cover of the RayGlance 2026 LED trailer light catalog

See the parts

What all this machinery is for

Browse the trailer lighting line, or download the 2026 catalog for the full range.

Download the catalog (PDF) Talk to sales

ISO 9001:2015 certified manufacturing.